Double deep pallet racking solutions address the need for more storage depth in warehouses and storage facilities. This setup complements locations that manage large volumes of products with minimal variety, as it essentially doubles the storage space.
At iWarehousing, we place your need for efficient and reliable warehouse racking systems. We lead the market in designing, manufacturing, and assembling double deep pallet racks that go through strict quality inspections for long-term stability. The straightforward design and setup of our double deep pallet racking system allow warehouses to maximize their floor space and simplify inventory management.
Stores two pallets deep per lane, increasing capacity compared to selective racks, maximizing limited warehouse space while maintaining forklift access.
It combines depth storage with a front-loading design, so there are no complex LIFO restrictions like with drive-in systems.
Operates with standard narrow-aisle reach trucks or deep-reach forklifts, reducing fleet costs.
Boltless connectors and teardrop slots allow for quick beam adjustments for SKU changes.
Q235B steel frames and reinforced base plates prevent deflection at double-load stress points.
Saves space compared to selective racks and has a lower setup cost than drive-in systems.
Maximize space and accessibility for medium-turnover goods without compromising operational speed.
| Beam Length (mm) | Frame Heights (mm) | Frame Depth (mm) |
|---|---|---|
| 1372 | 2438 | 838 |
| 2591 | 3048 | 914 |
| 2743 | 3658 | 1067 |
| 3048 | 4267 | 1219 |
Choosing the right double deep pallet racking system requires careful consideration of your warehouse layout, storage requirements, and operational needs. Compared with standard selective pallet racking, double deep pallet racking provides higher storage density by allowing pallets to be stored two rows deep, reducing aisle requirements while increasing warehouse capacity.
The main advantage of double deep pallet racking is its ability to increase storage capacity by reducing the number of aisles needed. It is an ideal choice for warehouses where maximizing floor space utilization is a priority.
Before selecting a system, evaluate your warehouse dimensions, ceiling height, available floor area, and required storage positions. Double deep racking works particularly well in warehouses with sufficient depth and a need for higher pallet storage density.
For facilities with large quantities of similar products or lower picking frequency, double deep pallet racking can provide a more efficient storage layout compared with traditional selective pallet racking.
Every double deep pallet racking system should be designed according to the specific pallet dimensions and load requirements.
Consider factors such as pallet width, depth, height, unit load weight, and storage levels. Heavy-duty applications may require reinforced upright frames, stronger beams, and customized load capacities to ensure long-term safety and stability.
A properly designed racking system helps prevent overloading issues and ensures reliable performance in demanding warehouse environments.
Double deep pallet racking requires forklifts with extended reach capability because pallets are stored behind each other. The type of forklift used in your warehouse will directly affect the rack layout and operating efficiency.
Before installation, consider forklift reach distance, lifting height, aisle width, and operator working conditions. Proper coordination between the racking system and material handling equipment helps maintain safe and smooth warehouse operations.
Double deep pallet racking is most suitable for warehouses that store multiple pallets of the same SKU or products with similar turnover patterns.
Because the second pallet position is accessed through the front pallet position, it may not be the best choice for operations requiring immediate access to every pallet. However, for bulk storage, seasonal inventory, and distribution centers with large quantities of similar goods, double deep racking offers an excellent balance between storage density and accessibility.
A professional racking manufacturer can help design a double deep pallet racking system that matches your warehouse requirements.
Beyond rack production, factors such as engineering support, load calculations, customization capability, quality control, and installation guidance are important when selecting a supplier.
At iWarehouse, we provide customized double deep pallet racking solutions designed for different warehouse environments. Our systems are manufactured with reliable components and can be configured according to pallet specifications, storage capacity requirements, and operational needs.
Diversify your business by offering custom double deep pallet racking systems specifically designed for your target market. iWarehousing caters to customization requests through an assortment of options, including design and style modification, adjusting the rack’s dimensions, and load capacity customization, among others. You can even opt for a specific surface coating to help identify products better.
The entire production process is done in-house, ensuring we can maintain the utmost quality in every step.
Our custom storage solutions are not only affordable but also come with a flexible payment plan.
We test our storage racks according to US ANSI MH16.1-2012(R2019) and EU BS EN 15512:2020+A102022 benchmarks.
All incoming metal batches include a material report indicating their quality and thickness.
Routine quality inspections and meticulous testing guarantee optimal performance and superior durability.
Samples for custom configurations can be produced as fast as three days upon request.
